ACS IR Heating Catalysts

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IR Heating Catalyst

Advanced Catalyst Systems, LLC manufactures broadband Infrared Heating Catalyst Pads for a variety of applications. ACS' Durablanket® catalyst pads are used in explosion proof applications for Class I, Division I & II, Group D Hazardous Locations. ACS' Saffil® catalyst pads are used in new IR process ovens as well as being available for retrofits and rebuilds. ACS' catalyst pads are also used in consumer heating appliances for residential vehicles and outdoor living rooms.

ACS' IR Heating Catalyst Division is equipped to handle large volumes and large parts. Our largest catalyst pads measure 24" x 72" and we produce many thousands of pads annually of various smaller sizes. ACS also has the experience and technical expertise to suggest different precious metal loadings for different applications. Whether you are a process oven operator looking to push your catalytic infrared heater pads up to 1700 degrees Fahrenheit, or making heaters for lower temperature consumer applications, ACS can suggest and manufacture the most efficient and cost effective catalysts for your application.

ACS' maintains ongoing internal research efforts designed to improve our manufacturing capabilities and expand our catalyst coating expertise to other non-traditional materials. As a customer of ACS your firm will benefit from this custom R&D aimed at reducing cost and improving performance.

ACS IR Heating Catalyst Technical Data
Exposure to Temperature:
Up to 1700 degrees Fahrenheit (926 degrees Celsius)
Fuel Source :
NG, LPG, methane, pipe gas
Materials:

Ceramic Fibers, Silica Fibers, Quartz Fibers up to 24" x 72"
Saffil® - 22 lb.s/ft^2 density 1/4"-1" thickness
Durablanket® - 4 lb/ft^3 - 8 lb/ft^3 1/2" thickness (4PCF) 1/4" thick (8PCF)
Quartzel® - 0.62-1.25 lb/ft^3 density 1/4" thickness
Silica - 10 lb/ft^3 1/4" thickness

Catalyst Poisons :
Sulfur, Chlorine, Arsenic, Phosphorus Compounds, Oil, Alkali and Acid Splashes, heavy organics
Efficiency at 5000 BTU/ft^2 :
99.9%
Working Range:
Up to 1700 degrees Fahrenheit (926 degrees Celsius)
Copyright 2008, Advanced Catalyst Systems, LLC